Frankensaw (photo intensive)

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  • gerti
    Veteran Member
    • Dec 2003
    • 2233
    • Minnetonka, MN, USA.
    • BT3100 "Frankensaw"

    Frankensaw (photo intensive)

    Hi,

    Fairly quickly after I got my BT3100 I knew I wanted extension rails, to make working with sheet goods easier. Well, back then (late 2003) the rails were pretty expensive. When the BORG then had their huge holiday sale, I saw my chance: a couple of extra rails, with an entire saw attached...

    I had been using it for a while, but now the drawers are completed as well. So is finally finished: My Frankensaw!



    The base is a glued and nailed torsion box. Then the carcass was added, glue and pocket screws. Oak plywood, 3/4". Exposed plywood edges were covered with 1/8" strips of oak and pine left over from some other project. The drawers are reused pine, blind dove tails front and back, with 1/4" hardboard as bottom in a dadoed groove. Drawer fronts are oak ply, edges left 'naturel'.

    To mount the saws I used T-tracks dadoed into some 1x strips of oak. Probably overkill, but I happened to have them on hand and that way I can reconfigure the saw if needed.



    The rails are joined (sort of) with T-nuts. Works OK, time will tell if I need to reinforce that.





    The saws and rails are aligned in such a way that the scales on both saws are fully functional. That is pretty handy! The scales are pretty accurate, so most of the time I do not have to double check. That is a great timesaver.

    And finally one of Lee's master pieces! He managed to get that one done between hurricanes! [:0][^]



    It's pretty nice to be able to leave the dado blades in the right saw and the regular blade in the left saw. That and the shark really cut down on re-tooling time! I am also using the router table on the extreme right of the saw.

    Gerd
    Last edited by gerti; 10-26-2008, 10:22 PM. Reason: Fixed photo links
  • leehljp
    Just me
    • Dec 2002
    • 8469
    • Tunica, MS
    • BT3000/3100

    #2
    Great picts. Congratulations on your Frankensaw! I know that you are going to enjoy it!
    Hank Lee

    Experience is what you get when you don't get what you wanted!

    Comment

    • monte
      Forum Windbag
      • Dec 2002
      • 5242
      • Paw Paw, MI, USA.
      • GI 50-185M

      #3
      Nice job Gerd!
      Monte (another darksider)
      Reporting Live from somewhere near Kalamazoo

      http://community.webshots.com/user/monte49002

      Comment

      • Popeye
        Veteran Member
        • Mar 2003
        • 1848
        • Woodbine, Ga
        • Grizzly 1023SL

        #4
        Hmmmm, now that the OL is gone[}] Super looking base, my furniture should look so good. Pat
        Woodworking is therapy.....some of us need more therapy than others. <ZERO>

        Comment

        • lrogers
          Veteran Member
          • Dec 2002
          • 3853
          • Mobile, AL. USA.
          • BT3000

          #5
          Man, a sheet of plywood doesn't stand a chance now!
          Larry R. Rogers
          The Samurai Wood Butcher
          http://splash54.multiply.com
          http://community.webshots.com/user/splash54

          Comment

          • RodKirby
            Veteran Member
            • Dec 2002
            • 3136
            • Melbourne, Victoria, Australia.
            • Mao Shan TSC-10RAS

            #6
            Great job!
            Downunder ... 1" = 25.4mm

            Comment

            • gerti
              Veteran Member
              • Dec 2003
              • 2233
              • Minnetonka, MN, USA.
              • BT3100 "Frankensaw"

              #7
              quote:Originally posted by RodKirby

              Great job!
              Thanks to everyone, though this one I am going to print and hang on my shop wall!

              Gerd

              Comment

              • Scottydont
                Veteran Member
                • Aug 2003
                • 2359
                • Edmonds, WA, USA.
                • Delta Industrial Hybrid

                #8
                That is the nicest Frankensaw set up I have seen yet. Beautiful job. The t-track idea is a great one.
                Scott
                "The Laminate Flooring Benchtop Guy"

                Edmonds WA

                No coffee, no worky!

                Comment

                • Stan
                  Senior Member
                  • Mar 2004
                  • 966
                  • Kalispell, MT, USA.
                  • BT3100, Delta 36-717

                  #9
                  Most excellent!
                  From the NW corner of Montana.
                  http://www.elksigndesigns.com

                  Comment

                  • Stytooner
                    Roll Tide RIP Lee
                    • Dec 2002
                    • 4301
                    • Robertsdale, AL, USA.
                    • BT3100

                    #10
                    Excellent job, Gerti. Looks great. I like seeing sharks in their natural habitat. Even a genetically altered enviornment is okay sometimes. []
                    Lee

                    Comment

                    • daletour
                      Forum Newbie
                      • Mar 2004
                      • 59
                      • Portland, or.

                      #11
                      Nice job Gerti,you could mount a microwave in the middle and roll it right in the kitchen....

                      Comment

                      • gerti
                        Veteran Member
                        • Dec 2003
                        • 2233
                        • Minnetonka, MN, USA.
                        • BT3100 "Frankensaw"

                        #12
                        quote:Originally posted by daletour

                        Nice job Gerti,you could mount a microwave in the middle and roll it right in the kitchen....
                        Hmm... Microwave... I was thinking down-draft table, but Microwave, that has potential...

                        Comment

                        • cobob
                          Established Member
                          • Jan 2004
                          • 252
                          • Rolla, MO, USA.
                          • BT3100

                          #13
                          Great idea. Great value. Great time saver. Let the production work commence.

                          Comment

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